Aluminum Letters & Numbers

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Letters / Symbols:

Size:

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Letters and Numbers are individual.

APPROXIMATE Length: 0 inches.

Approximate line length is for longest line of copy and may vary by 10% if you need exact line lengths please contact us

FREE Installation Pattern

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Description
How to Install
More Info

Custom Aluminum Letters & Numbers for Wall Signage – Order Online

Elevate your signage with custom aluminum letters, numbers, and logos—expertly crafted for a sleek, modern look. Precision-cut from solid #5052 aluminum, our lettering is built to last, with a wide range of finishes available, including painted PMS, brushed, polished, and anodized.

Perfect for both indoor and outdoor use, these aluminum letters offer unmatched durability, style, and ease of installation.

🔩 Premium Quality & Durability

Crafted using waterjet technology, each letter is cut from a solid aluminum sheet with available thicknesses from 1/4" to 1". Our materials and finishing processes ensure:

Clean, accurate cuts
Smooth edges and professional appearance
Long-lasting performance in all weather conditions

🌟 Anodized Finish Option

Anodizing is an electrochemical process that strengthens aluminum while adding vibrant, fade-resistant color. This finish is ideal for exterior applications, providing a hard, durable surface that resists:

Fading
Chipping
Corrosion
Cracking

Your signage will maintain its appearance for years to come.

🧾 How to Order

Ordering your custom aluminum lettering is easy:

Upload your vector file (AI, EPS, or PDF format)
Specify your desired font, size, and finish
We’ll send you a personalized quote
Approve and place your order

Need help creating or formatting your vector file? Contact us—we’re happy to assist!

✨ Features & Benefits

✅ Made from premium #5052 aluminum alloy
✅ Custom letters, numbers, and logos for walls or buildings
✅ Available in custom PMS colors
✅ Brushed finishes powder-coated for added protection
✅ Free shipping on orders over $100
✅ Lifetime Guarantee
✅ Made in the USA
✅ Authorized Gemini Sign Letter Supplier since 2001

📏 Available Thicknesses

Choose from the following thickness options:

1/4"
3/8"
1/2"
3/4"
1"

🛠 Simple Installation

Each order includes a custom mounting pattern to ensure perfect placement. Installation is quick and hassle-free with clear instructions and stud mounting options available.

Need a different mounting method? Reach out and we'll help you customize your install.

Why Choose Our Aluminum Letters?

🏆 Over 20 years of trusted signage expertise
🇺🇸 Made in the USA with precision and care
🛡 Backed by a lifetime guarantee
🔧 Designed for easy installation
🌦 Built to withstand the elements

Order today and create long-lasting, eye-catching signage with our premium custom aluminum letters and numbers.

Have questions or need a custom quote? Contact our design team—we’re here to help.

Installation Methods And Videos

Installation

FREE Patterns for Professional installations. Computer Generated Installation
patterns for all stud mounting methods. Tape the installation pattern to the mounting surface,
all the stud mounting holes locations are marked. Mounting locations are then drilled
and filled with adhesive. Install studs into back of letters and install.

Automatically Added at Checkout

Patterns are available for Mounting Methods:

Stud
Stud For BrickStud Mount Inline
Stud Mount with NutsStud Mount Inline
Stud With Spacers

Click here to view Stud Mount with Installation Pattern Text

Installation Videos

Free Stencil Guides Stencil is a computer-generated full-size cutout designed for smaller letters, logos, or bars. Typically used to install double face tape mounted letters.
The guide is taped to the wall and letters are set inside the cutout and placed on the wall.

Material: Cardboard

Automatically Added at Checkout

Stencil Guide Installation Video

Free Spilt Stencil This stencil guide is a partial cutout of the bottom portion of the letters about the baseline, plus 2 inches below the baseline which provides a perfect way to install plain, pad, or double face tape mounted flat cut letters.
Rigid Spilt Stencil is generated using the same file that we use to produce your letters. The Gemini Layout Team will determine if Stencil or Spilt Stencil is best for your order.

Material: Cardboard

Automatically Added at Checkout

Installation & Maintenance

Stud Mount with Spacers

Stud mount with spacers will give you the stand your letters off the wall either 1/4'',
1/2'' or 3/4''. The spacers are sleeves that go around the stud not allowing the letter
to go any deeper into the wall. This is an even and easy to use method to stand your
letters off the wall. Use Stud mount with nuts for corrugated mounting surfaces.
Studs are randomly placed, patterns are needed for each set of letters ordered.

(Stud Mount With Spacers)

Acrylic & Metal on Acrylic Letters
Aluminum Letters
Brass Letters
Bronze Letters
Copper Letters
Foam Letters
Stainless Steel Letters
Cast Aluminum Letters
Cast Bronze Letters

Stud Mount Inline

Stud mount inline is a great method if you are planning on building a back rail mounting system.
This will place all the studs in even rows so that you can mount them to rails or bars.

(Stud Mount Inline)

Acrylic Letters
Aluminum Letters
Brass Letters
Bronze Letters
Copper Letters
Stainless Steel Letters

Installation Method: Stud for Brick
Stud for brick is a great option to choose for brick applications. Studs are placed
behind the letters to line up with the mortar joints of the brick wall. Installation patterns
are available and highly recommended for this installation method. This Method is only
available for standard brick with mortar joints at 2 5/8'' on center.
Studs are randomly placed, patterns are needed for each set of letters ordered.

Available for:
Plastic Letters
Acrylic Letters
Aluminum Letters
Brass Letters
Bronze Letters
Cast Letters
Copper Letters
Minnesota Letters
Stainless Steel Letters

(Installation Pattern On A Standard Size Brick Wall)

Click here to view text & picture demonstration

Installation Method: Pad Mounting

Great easy to apply option method of installation. One of the most common ways
to install letters. Simply line up letters on the spacing tape, apply 100% pure silicone to
letters and apply to wall.

Available for:
Plastic Letters
Acrylic Letters
Minnesota Letters

(Pad Mounting on an Acrylic Letter)

Click here to view text & picture demonstration

Installation Method: Stud Pad Combo

Great for corrugated buildings or walls. This installation method combines studs and pads
to leave the letter across uneven surfaces. Installation patters are Available and highly
recommended for this installation method. Simply apply the pattern to cardboard and
level against the wall. Then drill where the studs are marked, adjust pads and studs to
fit the wall appropriately, fill holes with 100% pure silicone and apply the letters.
Studs are randomly placed, patterns are needed for each set of letters ordered

Available for:
Plastic Letters
Acrylic Letters
Minnesota Letters

(Studs Come On All Pads)

Click here to view text & picture demonstration

Installation Method: Stud Mount With Nuts
Stud mount with nuts can be used in many ways. If you can access the wall behind the
letters you can use the nuts behind the wall to secure the letters. Also, if you have a
corrugated balding you can use the nuts on the studs to stand the letters off the wall in
the low spots. Use Stud mount with spacers for for flat non corrugated walls. Studs are
randomly placed, patterns are needed for each set of letters ordered

Available for:

Acrylic Letters
Aluminum Letters
Brass Letters
Bronze Letters
Copper Letters
Stainless Steel Letters
Cast Aluminum Letters
Cast Bronze Letters

(Stud Mounting With Nuts)

Installation Method: Changeable Letters
Changeable letter track is easy to install. Simply Drill oblong holes approx. 8" apart and use stainless
steel screws or rivets to attach the track to the sign. Do not tighten the screws leave approx.
1/4 to a 1/2 turn loose so that the sign has room to expand and contract with temperature changes.

Available for:
Changeable Letters