Cast Aluminum Letters & Numbers

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Letters / Symbols:

Size:

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Letters and Numbers are individual.

APPROXIMATE Length: 0 inches.

Approximate line length is for longest line of copy and may vary by 10% if you need exact line lengths please contact us

FREE Installation Pattern

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Description
How to Install
More Info

Cast Aluminum Letters & Numbers are highly versatile and ideally suited for professional offices, universities, government buildings, and commemorative applications.

The inherent properties of cast aluminum render it lightweight, robust, and corrosion-resistant. These letters and numbers can be finished in any PMS color, as well as brushed or polished finishes. Painted finishes are applied using a robotic arm, followed by baking the enamel to ensure an exceptional, high-quality result. We are also equipped to offer custom PMS colors, logos, and fonts to meet your specific needs.

For ease of installation, each set of cast aluminum letters and logos is provided with studs and an installation pattern, which indicates the exact locations for drilling the mounting holes.

Anodizing is an electro-chemical process that hardens aluminum letters and allows them to be colorized.

Features of Our Cast Aluminum Letters

Exterior signage
Any Custom pms colors
Anodized Finishes available
Free Installation pattern
Free Shipping*
Lifetime Guarantee
Easy installation
Environmently-friendly

Sizes

Cast aluminum letters are available in 4" to 24"

Why Choose Cast Aluminum Letters?
Cast Aluminum letters are popular because of the following reasons:

They are weather and abrasion-resistant
They come in beautiful finishes
They are highly durable and hard
They don’t peel or crack
They are environment-friendly
They are not affected by UV or sunlight
They are cost-effective

Affordable Cast Aluminum Letters

Cast aluminum letters can be acquired at a reasonable price point.

We at Buy Sign Letters are dedicated to ensuring that our clients obtain exceptional quality letters without incurring excessive costs. Our letters meet the highest standards of quality, as they are designed and manufactured by experts. We provide the best quality products at competitive prices, with the intention of delivering precisely what our clients seek.

Our letters come with studs and complimentary installation patterns, which facilitates a straightforward setup.

How to Install

DIY Signs
Want to create custom cast aluminum letters?
We’ve got you covered.
At Buy Sign Letters, we offer our clients the liberty to design their own cast metal letters. You can pick
any size, font, or style that you like and we will create it for you. Our design team loves working with
creative people and tries to be as accommodating to their needs as possible.
Just get in touch with our design team and let them know what you have in mind. We will create custom
cast aluminum letters for you to meet your needs.

Why Choose Us?

Free shipping on orders over $100.
Easy online ordering
Lifetime guarantee on all products
Premium quality sign letters

Authorized Gemini Sign Letter Supplier Since 2001
Gemini Cast Letters come with a Lifetime Guarantee and are made in the USA.

Installation Methods And Videos

Installation

FREE Patterns for Professional installations. Computer Generated Installation
patterns for all stud mounting methods. Tape the installation pattern to the mounting surface,
all the stud mounting holes locations are marked. Mounting locations are then drilled
and filled with adhesive. Install studs into back of letters and install.

Automatically Added at Checkout

Patterns are available for Mounting Methods:

Stud
Stud For BrickStud Mount Inline
Stud Mount with NutsStud Mount Inline
Stud With Spacers

Click here to view Stud Mount with Installation Pattern Text

Installation Videos

Free Stencil Guides Stencil is a computer-generated full-size cutout designed for smaller letters, logos, or bars. Typically used to install double face tape mounted letters.
The guide is taped to the wall and letters are set inside the cutout and placed on the wall.

Material: Cardboard

Automatically Added at Checkout

Free Spilt Stencil This stencil guide is a partial cutout of the bottom portion of the letters about the baseline, plus 2 inches below the baseline which provides a perfect way to install plain, pad, or double face tape mounted flat cut letters.
Rigid Spilt Stencil is generated using the same file that we use to produce your letters. The Gemini Layout Team will determine if Stencil or Spilt Stencil is best for your order.

Material: Cardboard

Automatically Added at Checkout

Installation & Maintenance

Stud Mount with Spacers

Stud mount with spacers will give you the stand your letters off the wall either 1/4'',
1/2'' or 3/4''. The spacers are sleeves that go around the stud not allowing the letter
to go any deeper into the wall. This is an even and easy to use method to stand your
letters off the wall. Use Stud mount with nuts for corrugated mounting surfaces.
Studs are randomly placed, patterns are needed for each set of letters ordered.

(Stud Mount With Spacers)

Acrylic & Metal on Acrylic Letters
Aluminum Letters
Brass Letters
Bronze Letters
Copper Letters
Foam Letters
Stainless Steel Letters
Cast Aluminum Letters
Cast Bronze Letters

Stud Mount Inline

Stud mount inline is a great method if you are planning on building a back rail mounting system.
This will place all the studs in even rows so that you can mount them to rails or bars.

(Stud Mount Inline)

Acrylic Letters
Aluminum Letters
Brass Letters
Bronze Letters
Copper Letters
Stainless Steel Letters

Installation Method: Stud for Brick
Stud for brick is a great option to choose for brick applications. Studs are placed
behind the letters to line up with the mortar joints of the brick wall. Installation patterns
are available and highly recommended for this installation method. This Method is only
available for standard brick with mortar joints at 2 5/8'' on center.
Studs are randomly placed, patterns are needed for each set of letters ordered.

Available for:
Plastic Letters
Acrylic Letters
Aluminum Letters
Brass Letters
Bronze Letters
Cast Letters
Copper Letters
Minnesota Letters
Stainless Steel Letters

(Installation Pattern On A Standard Size Brick Wall)

Click here to view text & picture demonstration

Installation Method: Pad Mounting

Great easy to apply option method of installation. One of the most common ways
to install letters. Simply line up letters on the spacing tape, apply 100% pure silicone to
letters and apply to wall.

Available for:
Plastic Letters
Acrylic Letters
Minnesota Letters

(Pad Mounting on an Acrylic Letter)

Click here to view text & picture demonstration

Installation Method: Stud Pad Combo

Great for corrugated buildings or walls. This installation method combines studs and pads
to leave the letter across uneven surfaces. Installation patters are Available and highly
recommended for this installation method. Simply apply the pattern to cardboard and
level against the wall. Then drill where the studs are marked, adjust pads and studs to
fit the wall appropriately, fill holes with 100% pure silicone and apply the letters.
Studs are randomly placed, patterns are needed for each set of letters ordered

Available for:
Plastic Letters
Acrylic Letters
Minnesota Letters

(Studs Come On All Pads)

Click here to view text & picture demonstration

Installation Method: Stud Mount With Nuts
Stud mount with nuts can be used in many ways. If you can access the wall behind the
letters you can use the nuts behind the wall to secure the letters. Also, if you have a
corrugated balding you can use the nuts on the studs to stand the letters off the wall in
the low spots. Use Stud mount with spacers for for flat non corrugated walls. Studs are
randomly placed, patterns are needed for each set of letters ordered

Available for:

Acrylic Letters
Aluminum Letters
Brass Letters
Bronze Letters
Copper Letters
Stainless Steel Letters
Cast Aluminum Letters
Cast Bronze Letters

(Stud Mounting With Nuts)

Installation Method: Changeable Letters
Changeable letter track is easy to install. Simply Drill oblong holes approx. 8" apart and use stainless
steel screws or rivets to attach the track to the sign. Do not tighten the screws leave approx.
1/4 to a 1/2 turn loose so that the sign has room to expand and contract with temperature changes.

Available for:
Changeable Letters

Click here for track installation instructions

More Mounting Methods Available

How to Use / Install PDF's

Colors

Specifications

Standard finish for all prismatic and round face letters & logos are a bead blasted surface which produces a frosted effect as shown. Standard brushed finish for prismatic cast logos may be available, depending on detail and logo profile. Call for quote. Depths up to 3" are available. Call for quote.

Shipping Info

Cast Aluminum Letters ship in 8-10 Business Days
International Shipping Now Available

Mounting Options

Cast Metal Installation Methods

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Colors

Specifications

Standard finish for all prismatic and round face letters & logos are a bead blasted surface which produces a frosted effect as shown. Standard brushed finish for prismatic cast logos may be available, depending on detail and logo profile. Call for quote. Depths up to 3" are available. Call for quote.

Shipping Info

Cast Aluminum Letters ship in 8-10 Business Days
International Shipping Now Available

Mounting Options

Cast Metal Installation Methods

Installation Methods And Videos

More Mounting Methods Available

How to Use / Install PDF's

Ordering & Questions

Shipping & Returns

Info

Installation & Maintenance